How WCI Delivers High-Quality Mechanical Assembly Solutions
Assembling parts accurately, efficiently, and consistently is critical to keeping OEMs competitive. However, supplier challenges, skilled labor shortages, and space constraints can create inefficiencies across the production process.
For more than 50 years, WCI has helped leading OEMs optimize their operations with turnkey mechanical assembly, kitting, and supply chain solutions. We serve industries including agriculture, construction, powersports, and power generation – supporting everything from new product introductions to high-volume production.
WCI’s Mechanical Assembly Expertise
WCI offers a fully integrated approach to mechanical assembly, serving as a single point of contact from component sourcing to final assembly delivery. Our team manages thousands of suppliers, adheres strictly to customer specifications, and ensures that every part meets the highest quality standards.
What Sets Us Apart
- Decades of experience with industry leaders like Caterpillar, John Deere, and CNH
- ISO 9001:2015-certified quality systems across all facilities
- In-house design and fabrication of custom tooling fixtures
- Smart, connected tools for real-time process monitoring and verification
- Scalable operations designed to grow alongside your business
By partnering with WCI, you gain a strategic extension of your operations team without the overhead of building and managing an internal assembly workforce.
In-House Capabilities That Drive Performance
We design and build custom mechanical assembly cells tailored to each client’s specifications. Our in-house tooling and fixture capabilities allow us to meet exacting requirements while maintaining control over quality and lead times.
Using PLC-controlled processes and advanced verification technologies such as torque monitoring, press force validation, and visual inspection systems, we embed quality into every step of the build. Our systems also support individual component tracking, in-process validation, and end-of-line testing, giving you complete transparency into what was built, how it was built, and when.
Scalable Solutions for Changing Demand
Our flexible workforce and modular production systems help OEMs:
- Launch prototype builds with fast turnarounds
- Scale from low-volume to full-rate production in weeks
- Adjust capacity to match seasonal or market-driven demand swings
- Reduce final assembly time by up to 15% with kit-to-build strategies
And because WCI manages the entire process, from procurement to delivery, we can scale production without disrupting your supply chain.
Proven Results from WCI Customers
Here’s how we’ve helped OEMs achieve measurable results:
- Glass Assemblies: Freed up 8,000 sq. ft. of floor space by shifting subassembly work to WCI
- Radiators: Scaled output by >300% to support order growth without delivery delays
- Suspension & Frames: Increased throughput by 33% by redesigning the assembly cell and improved tooling
- Kit-to-Build Programs: Reduced final assembly time by 15% by eliminating line-side part picking
- Sourcing Simplified: Saved millions in inventory costs through proactive procurement and stock management
Industries We Serve
Agriculture
We build fan drives, hoods, and glass doors with integrated quality assurance processes by incorporating in-process and end-of-line testing.
Construction and Mining
We assemble rugged components like hydraulic valve blocks, joystick controls, and undercarriage systems that perform in demanding environments.
Powersports
We deliver complete subassemblies for suspension systems, control arms, and fluid handling systems shipped in space-saving, and dunnage eliminating, returnable racks.
Power Generation
We manage complex BOMs, part serialization, and lot tracking through high-throughput assembly lines engineered for flexibility.
Each assembly cell is designed around the unique environmental, usage, and testing requirements of the final product.
Built for Speed, Quality, and Simplicity
With facilities averaging 50,000 sq. ft. and strategically located near major OEM hubs in the U.S. and Germany, WCI simplifies logistics, shortens lead times, and responds quickly to changing needs.
Our Epicor ERP system provides real-time visibility into production schedules, inventory levels, and supply chain status. This end-to-end transparency helps OEMs achieve just-in-time delivery, avoid stockouts, and reduce excess inventory.
Your Trusted Mechanical Assembly Partner
At WCI, we combine decades of experience, innovative tooling, in-house engineering, and proactive communication to deliver real, measurable value. Whether you’re scaling a new product or optimizing an existing line, WCI is the mechanical assembly partner you can rely on.
Let’s Talk About Your Next Outsourcing Project
Let WCI take on the hassle of managing your inventory, supply base, and delivering quality assemblies.
Visit www.worldclassind.com to learn more, or reach out today to learn more about how we can help.